Rig Inspection

Rig acceptance ensures the hired rig can safely, efficiently, and cost-effectively execute the Drilling Programme. This course covers all key aspects of rig inspection in detail.

Course Level

ADVANCED

Duration

5 DAYS

PREREQUISITE

NONE

Course Objective

The purpose of any rig acceptance is to ensure that the rig being hired is capable of carrying out the Drilling Programme safely, efficiently and cost-effectively. The course aims to discuss in details all the important elements relevant to rig inspection.

Rig Inspection checking procedure falls into four main groups:

▪ Personnel
▪ Repair and maintenance programs
▪ Inventory carried out
▪ Physical check-list of rig equipment for acceptance

A detailed check list will be presented with explanation of each item means including equipment description.

Learning Outcomes

Day 1

The course begins with an introduction to rig inspection procedures, focusing on verifying personnel, maintenance programmes, inventory, and physical checklists.

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  • Personnel
  • Repair and maintenance programs
  • Inventory carried
  • Physical check-list for acceptance
  • Introduction to the Rig Inspection List
  • Rig Site Accommodations
  • Generator’s & Generator’s Skid
  • SCR Room
  • Derrick (mast) and substructure
  • Make, model and rating
  • Inspect for loose bolts
  • Inspect for bent or twisted girts and braces
  • Inspect for corrosion
  • Check block guide rails
  • Category of inspection accrued out to date and documentation

Day 3

Testing of high-pressure and low-pressure mud systems, pump performance checks, agitators, piping, and valves.

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HP Mud Pumps

  • Make, model and number of pumps
  • Lubrication system check
  • Speed variation test 1–120 spm
  • Run on no load for 2 hours at 100 spm
  • Load test through choke
  • Record pressure, amps, volts
  • Increase discharge pressure to 2000 psi
  • Run at 90 spm for 30 mins, 120 spm for 60 mins
  • Emergency stop and safety devices test
  • Parallel pump test at 120 spm for 1 hour

LP Mud System

  • Mud pits cleanliness and valve integrity check
  • Related piping and mud guns pressure test
  • Transfer test from reserve to active pits
  • Agitators test
  • Shale shaker, mud cleaners, centrifuge test
  • Trip tank instrumentation and ergonomics check

HP Mud System

  • HP piping and stand pipe manifold valve pressure test
  • Pressure hold for 5 minutes recorded
  • Rig structural checks: Mud Pumps, Mud Tanks, Substructure, Rig Floor, Dog House, Derrick, Geronimo Line, Catwalk & Pipe Racks

Day 5

Surface closing unit testing, accumulator capacity calculations, emergency systems, and final rig equipment inspections.

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Surface Closing Unit

  • Surface accumulator capacity calculations
  • Accumulator pre-charge check
  • Electrical and air pump operation check
  • Safety valves, gauges, soluble oil and glycol stock
  • Emergency nitrogen system check
  • Pilot system accumulator check
  • Planned maintenance verification
  • Function control valves from satellite panels
  • Low level and low-pressure alarms check
  • Control fluid sampling
  • Readbacks and flow meters inspection
  • Accumulator volume test

BOP Hoses, Pipework and Accumulators

  • Visual hose damage check
  • Pressure test hoses and valves
  • Stack accumulator pre-charge and function test

Miscellaneous Equipment

  • Manifold, Flare Lines, Flare Pit
  • Fuel Tanks
  • Fire Fighting Equipment
  • Compressed Gas Cylinders
  • Hand & Power Tools
  • Welding & Cutting
  • Cranes & Slings
  • General Equipment
  • H2S Protection (Land Rigs)

Potable Water System

  • Pump running tests
  • Hydrophone system function test
  • Calorifier elements check

Day 2

Inspection of mechanical systems including draw-works, rotary table, swivel, top drive, and block assemblies.

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Draw-works

  • Make, model and rating
  • Run with no load and check lubricating system
  • Check brakes, catheads, air and water supplies
  • Check mechanical controls, clutches, Elmagco clutch
  • Brake rim and block inspection
  • Main drum and sand line reel operation
  • Foot throttle, Elmagco, Crown-o-matic test
  • Drilling line condition and spare length
  • Ton mile programme for blockline

Rotary Table

  • Make, model and rating
  • Test with no load at various speeds
  • Check amp, volts, locking system
  • Check drive gear backlash

Rotary Swivel

  • Make, model and rating
  • Check operation
  • Check wash pipe integrity

Topdrive

  • Make, model and rating
  • Check operation

Crown Block, Travelling Blocks, Hook

  • Make, model and rating
  • Visual wear, damage, misalignment check
  • Lubrication, block up/down movement check
  • Hook turning and relock test
  • Suspended sheaves condition check
  • Block trolley check

Instrumentation

  • Test all sensors, recording and display instruments in the drill cabin

Day 4

BOP system inspection and pressure testing, including annulars, rams, choke manifold, kill lines, and choke lines assessment.

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BOP System

  • Annular
  • Rams
  • HCR valves

Choke Manifold Function / Pressure Test

  • Function test automatic and manual chokes
  • Pressure test all valves upstream: 300 psi 5 mins, full pressure 10 mins
  • Pressure test all valves downstream: 300 psi 5 mins, full pressure 10 mins

Kill and Choke Lines

  • Wear and washing check
  • Usage assessment per well history
  • Buffer flanges inspection
  • Wall thickness ultrasonic testing

Audience

Personnel involved in the operational management,
leadership, supervisory, engineering, technical or
administrative support of a well’s operational life cycle:
drilling, completion, well testing, well services, intervention,
work-over, to final well abandonment.

Prerequisite

None

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