Rig Inspection
Rig acceptance ensures the hired rig can safely, efficiently, and cost-effectively execute the Drilling Programme. This course covers all key aspects of rig inspection in detail.
Course Objective
▪ Personnel
Learning Outcomes
Day 1
The course begins with an introduction to rig inspection procedures, focusing on verifying personnel, maintenance programmes, inventory, and physical checklists.
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- Personnel
- Repair and maintenance programs
- Inventory carried
- Physical check-list for acceptance
- Introduction to the Rig Inspection List
- Rig Site Accommodations
- Generator’s & Generator’s Skid
- SCR Room
- Derrick (mast) and substructure
- Make, model and rating
- Inspect for loose bolts
- Inspect for bent or twisted girts and braces
- Inspect for corrosion
- Check block guide rails
- Category of inspection accrued out to date and documentation
Day 3
Testing of high-pressure and low-pressure mud systems, pump performance checks, agitators, piping, and valves.
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HP Mud Pumps
- Make, model and number of pumps
- Lubrication system check
- Speed variation test 1–120 spm
- Run on no load for 2 hours at 100 spm
- Load test through choke
- Record pressure, amps, volts
- Increase discharge pressure to 2000 psi
- Run at 90 spm for 30 mins, 120 spm for 60 mins
- Emergency stop and safety devices test
- Parallel pump test at 120 spm for 1 hour
LP Mud System
- Mud pits cleanliness and valve integrity check
- Related piping and mud guns pressure test
- Transfer test from reserve to active pits
- Agitators test
- Shale shaker, mud cleaners, centrifuge test
- Trip tank instrumentation and ergonomics check
HP Mud System
- HP piping and stand pipe manifold valve pressure test
- Pressure hold for 5 minutes recorded
- Rig structural checks: Mud Pumps, Mud Tanks, Substructure, Rig Floor, Dog House, Derrick, Geronimo Line, Catwalk & Pipe Racks
Day 5
Surface closing unit testing, accumulator capacity calculations, emergency systems, and final rig equipment inspections.
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Surface Closing Unit
- Surface accumulator capacity calculations
- Accumulator pre-charge check
- Electrical and air pump operation check
- Safety valves, gauges, soluble oil and glycol stock
- Emergency nitrogen system check
- Pilot system accumulator check
- Planned maintenance verification
- Function control valves from satellite panels
- Low level and low-pressure alarms check
- Control fluid sampling
- Readbacks and flow meters inspection
- Accumulator volume test
BOP Hoses, Pipework and Accumulators
- Visual hose damage check
- Pressure test hoses and valves
- Stack accumulator pre-charge and function test
Miscellaneous Equipment
- Manifold, Flare Lines, Flare Pit
- Fuel Tanks
- Fire Fighting Equipment
- Compressed Gas Cylinders
- Hand & Power Tools
- Welding & Cutting
- Cranes & Slings
- General Equipment
- H2S Protection (Land Rigs)
Potable Water System
- Pump running tests
- Hydrophone system function test
- Calorifier elements check
Day 2
Inspection of mechanical systems including draw-works, rotary table, swivel, top drive, and block assemblies.
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Draw-works
- Make, model and rating
- Run with no load and check lubricating system
- Check brakes, catheads, air and water supplies
- Check mechanical controls, clutches, Elmagco clutch
- Brake rim and block inspection
- Main drum and sand line reel operation
- Foot throttle, Elmagco, Crown-o-matic test
- Drilling line condition and spare length
- Ton mile programme for blockline
Rotary Table
- Make, model and rating
- Test with no load at various speeds
- Check amp, volts, locking system
- Check drive gear backlash
Rotary Swivel
- Make, model and rating
- Check operation
- Check wash pipe integrity
Topdrive
- Make, model and rating
- Check operation
Crown Block, Travelling Blocks, Hook
- Make, model and rating
- Visual wear, damage, misalignment check
- Lubrication, block up/down movement check
- Hook turning and relock test
- Suspended sheaves condition check
- Block trolley check
Instrumentation
- Test all sensors, recording and display instruments in the drill cabin
Day 4
BOP system inspection and pressure testing, including annulars, rams, choke manifold, kill lines, and choke lines assessment.
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BOP System
- Annular
- Rams
- HCR valves
Choke Manifold Function / Pressure Test
- Function test automatic and manual chokes
- Pressure test all valves upstream: 300 psi 5 mins, full pressure 10 mins
- Pressure test all valves downstream: 300 psi 5 mins, full pressure 10 mins
Kill and Choke Lines
- Wear and washing check
- Usage assessment per well history
- Buffer flanges inspection
- Wall thickness ultrasonic testing
Audience
Personnel involved in the operational management,
leadership, supervisory, engineering, technical or
administrative support of a well’s operational life cycle:
drilling, completion, well testing, well services, intervention,
work-over, to final well abandonment.
Prerequisite
None
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