Oil Field: Primary Cementing Drilling | Well Engineering

A participative course to provide individuals with the knowledge for assuring oil field primary cementing is compliant to meet the desired well integrity

COURSE LEVEL

FOUNDATIONAL

Duration

4-5 DAYS

PREREQUISITE

2-3 YEARS KNOWLEDGE OF DRILLING WELLS

Course Objective

'Life of Well' Oil Field Cementing is fundamental to well integrity assurance after a casing string has been installed or a wellbore section has to be suspended, abandoned, side-tracked or remediated. This foundation course presents the delivery of onshore/offshore oilfield cementing for drilling and workover operations to deliver these tasks. The course enables participants to develop the knowledge and skills to design cement slurries, cement casing strings, liners and wellbores to meet life of well integrity and compliance requirements, yet with a practical and cost effective applications approach.

Learning Outcomes

Day 1

Oil Field Primary Cementing

Oil Field Primary Cementing – Introduction

• Introduction, goals and objectives
• Oil field cementing introduction
• Self-test

Cement Functions, Additives, Composition, Lab Tests

• Functions, type, composition and classification
• Cement additives and mechanism of action
• Rheology of well cement slurries
• Cement laboratory testing
    – Sample preparation
    – Performance evaluation
    – Characterisation and analysis

Fluids Mud Displacement, Fluid Migration

• Fluid mud displacement
    – Mud removal and channeling
    – Displacement factors, problems
• Fluid migration
    – Flow through mud channels
    – Micro-annular flow
    – Flow through unset cement

Primary Cement Calculations

• Primary cementing
    – Calculated volumes, example 1
• Primary cementing exercise
    – Volumes of cement, mix water
    – Volumes of mud displacement

Debrief: Review of Day 1

Day 3

Tools | Equipment, Evaluation and Plug Back

Cementing Equipment

• Cement placement tools and equipment
• Float equipment
• Cement mixing and pumping
• Bulk supply
• Chemical metering
• Other specialised equipment
• Batch mixers
• Specialised cementing equipment

Cement Evaluation Guidelines

• Traditional logging method for CE
• Analysis of different cement conditions
• Peripheral and longitudinal evaluation of CB
• Practical work session problems

Remedial/Plug Back Cementing

• Squeeze cementing theory,
• Placement techniques
• Slurry design , application procedures
• Evaluation and reasons for failures
• Plug back cementing, methods and techniques
• Plug cementing theory and cause of failure
• Plug setting enablers and testing

Debrief: Review of Day 3

Day 2

Cement Calcs, Interaction, Special Cements

Single Stage Cement Calculations

• Exercise – example 1 and example 2
• Results discussion and review

Cement / Formation Interactions

• Fluid loss (dynamic and static)
• Fluids loss during remedial cementing
• Formation damage
• Lost circulation – consequences
    – Classification of loss circulation
    – Loss circulation drilling, cementing
• Lost circulation conclusions

Specialised Cement Systems

• Thixotropic, expansive and freeze-protected cement
systems
• Salt cement systems
• Latex modified cement systems
• Cement for corrosive environments
• Cementitious drilling fluids
• Light weight and particle size cementing
• Thermal cements
• Foam cements
• Horizontal well cementing

Debrief: Review of Day 2

 

Day 4

Squeeze, Horizontal, Life of Well Cementing

Plug Back Cementing Calculations

• Well suspension and abandonment
• No spacer, equal height spacers
• Spacer ahead of cemen
• Two unequal spacers
• Mixtures and solutions

Horizontal Well Cementing

• Well classification
• Well applications
• Completion procedures
• Mud removal
• Cement slurry properties

Life of Well Cementing

• Well engineer casing and cement solutions
• Effects of well stress and modes of failure
• Life of well engineering and design
• Job execution and cement plug success
• What causes micro-annulus?
• An integrated approach

Cement simulation and Data Acquisition Software

• Process overview
• 2D and 3D hydraulic simulations
• Cement sheath stress analysis
• Real time data acquisition
• Case history application

Debrief: Review of Day 4

Course feedback and close out

Audience

Persons engaged in managing, leading, supervising,
drilling, well design, engineering, operational or
organisational and technical support functions.

Prerequisite

2-3 years knowledge of drilling wells.

Peter Aird

Your Instructor

With a remarkable 43-year journey in drilling leadership, well engineering, and consultation, Peter is truly a formidable force in his industry. His proficiency is most evident in the execution of intricate well drilling projects. Since 1998, Peter has been instrumental in creating and facilitating over 100 drilling educational sessions and workshops, reaching to over 35 countries internationally.

Recognised worldwide, Peter’s commitment to sharing his wisdom has sculpted a new generation of drilling specialists and extended the horizons of drilling technology. His career is synonymous with meticulousness, leadership, and a steadfast dedication to drilling and well engineering excellence. In 1993, he initiated Kingdom Drilling Services Ltd, a platform offering consultancy and training in well design, engineering, and drilling to renowned oil corporations like Shell and BP. He is a UK Chartered Engineer and boasts a master’s degree in drilling engineering. Peter has been actively involved in drilling ventures since 1987, and consistently devotes his time to training others, further spreading his wealth of knowledge.

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Peter Aird

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