HP-HT Drilling Operations Well Design, Engineering and Operations

Equip a multi-disciplinary team to manage and control the drilling hazards and risks that exist in HP-HT wells. This course also delivers a participative, practical program where individual and teamwork skills are developed to meet the HP-HT drilling challenges.

COURSE LEVEL

AWARENESS

Duration

5 DAYS

PREREQUISITE

Basic Knowledge & Understanding of HP-HT

Course Objective

The challenges of geological risks and uncertainty with drilling fluids, cement design, equipment assurance and drilling problem prevention, solving and decision making, all require special attention. The course draws on several HP-HT case studies from different drilling environments in conjunction with instructor-led facilitation, the use of multi-media files and most importantly individual and group-led engagement sessions.

Learning Outcome

Day 1

Introduction to HP-HT drilling operations

HP-HT definition, classification, challenges, essentials
and differences

• Definitions, classifications, industry growth
• Technical challenges and knowledge gaps
• Origins and characteristics of HP HT
• Why HP-HT is different to normal drilling
Debrief: Assuring safe and efficient HP-HT drilling

Well construction, design, drilling rigs equipment and
HP-HT operating systems

• Well construction, planning, design issues:
    – Well equipment quality, material and failure issues
    – Hazards and concerns
    – Complicating factors
    – Well integrity, casing design and tubular selection
    – Well equipment response and preventing HP-HT failures.
• Rig, well equipment, integrity, concerns:
    – HP-HT well control layout
    – Rig, equipment audits, assurance
    – BOP equipment and component details
    – Cement (kill) pumps, cement manifold, and hook up details
    – Surface well control equipment, mud gas separators,
de-gassers
    – Rig instrumentation
    – HP drilling components and well-kill facility
    – Downhole tools and equipment
Debrief: HP-HT rig and associated well equipment

HP-HT Group Exercise

  • Hazard within HP-HT drilling operations 
  • Generate a priority list of project specific drilling
    hazards

Debrief: Review of Day 1

 

 

 

 

Day 2 continued

HP-HT Transition and reservoir zone drilling

• Why manage plans HP-HT transition and reservoir
zones?
    – Well integrity testing, assurance
    – Well monitoring equipment, detection, early
warning systems
    – Transition, reservoir zones drilling
• Transition, reservoir zone well control:
    – Managing geology and geoscience problems
    – Gas solubility, gas expansion and PVT effects in
drilling fluids
    – Mud weight management (gelation, inertia and
compressibility)
    – Pore pressure, wellbore instability detection.
    – Best practice
    – Finger printing, flow-back, Ballooning and super
charging

Debrief: Transition and reservoir zone drilling

HP-HT Group/Individual Exercises day 2

• EMW calculations
• Drilling and cementing fluids, temperature, solubility
effects
• Gas behavior, surface handling
• Pore fracture and wellbore stability

Debrief: Review of Day 2

 

 

 

 

 

 

 

 

Day 4

Day 4 Well Integrity, Well Control Assurance

Well control management and assurance

• Regulation, operating standards
• Roles, responsibilities of personnel
• QHSE, loss of control operations
Training and competency development
• Team work and communication
• Primary control, Early kick detection
• Finger printing
• Flow back, Supercharging, Bridging
• Best Practice checks to be performed
• Secondary control:
    – Preparation and alertness
    – Pressure management
    – Kick, shut in procedures
    – Determining kick size
    – Cross flow, Secondary influxes
    – Tertiary control
    – Bull-heading, lubrication, volumetric killing
(stripping)
    – Dynamic kill and other techniques underground
flows
    – H2S, simulator training and exercises

HP-HT Emergency and contingencies

• Emergency procedures
• Well kill continuation during loss of power
• Emergency cement plugs
• Insufficient casing shoe strength

Debrief: Well integrity, assurance and management

HP HT Group/Individual Exercises Day 4

• Secondary and tertiary well control exercise session

Debrief: Review of Day 4

Day 2

HP-HT Design, Engineering & Operations

Well planning, design and construction

• Planning and sequencing:
    – Project management simplified
    – Well planning, basis of designs
    – Casing and tubular selection
• Well design, engineering issues, and concerns:
    – Pressure management
    – Losses, kicks
    – Wellbore instability and differential sticking
• Gas behavior in HP-HT drilling fluids:
    – Gas definitions, gas release, acceptable levels
    – Equivalent mud weight management
    – Understanding HP-HT pressure effects
• Ideal gas laws and importance of compressibility
factor ‘Z’:
    – PVT & density relationships
    – Gas behavior while drilling
    – Fluid diffusion
• Optimizing drilling and cement fluids:
    – Fluid testing and monitoring
    – ‘EMW’ operating challenges
    – Temperatures and heat transfer effects
• HP-HT case studies:
    – Well objectives & design considerations
    – Pressure, temperature profiles
    – Days vs depth, offset study, hazards and risk
mitigation
Debrief: Well planning, design and construction

Wellbore Pressure and Stability Management

• Formation abnormal and subnormal pressures recap:
    – Effective pressure management
    – Pressure prediction and detection
• Wellbore stability fundamentals:
    – Claystone, mudstone and shale classification
problems
    – Impact of poor decision making
    – Fracture gradient prediction, well integrity testing
• Benefits of pressure while drilling and advanced
HP-HT modelling

Debrief: Pressure and Stability Management

Day 3

HP-HT Wells and Drilling Situational Problems

General HP-HT situational drilling problems

• HP HT situational problems:
    – Operating loss and waste
    – Narrow operating windows
    – Loss circulation, wellbore instability
    – Overbalanced drilling
    – Real time vs modelling prediction
    – Drilling fluids (pressure and temperature effects)
    – Barite sag, solids loading and hole cleaning, swab and surge                      – Stuck pipe prevention
Debrief: HP-HT situational drilling problems

Equipment assurance, failure prevention

• Prevention, quality control and assurance
• Surface and downhole equipment
• Life of well integrity and assurance

Other HP-HT situational problems:

• Geological risks and uncertainties
• Formation damage
• QHSE and environment protection
• Logistics and supply chain
• Contingency, emergency
• Suspension and abandonment

Debrief: Qell and drilling situational problems

Learning from Macondo’s failure

• 45mins (investigative) video
• Review of findings
• Discussion

Debrief: Translating and sustaining learning

HP HT Group / Individual Exercises day 3

• Situational drilling problems exercises

Debrief: Review of Day 3

Day 5

Day 5 HP-HT Adaptive Drilling Technologies

HP-HT Technology adaptation

• Optimizing well design:
    – Expandable systems
• Wellbore strengthening
• Mono-bore wells
• Casing while drilling
• Managed pressure drilling:
    – Simplified MPD, continuous circulation
    – Constant bottom hole pressure
    – Mud cap, pressurized mud cap drilling
    – Dual gradient drilling, Advanced MPD
• Other technology adaptors:
    – HP HT tools advancement
    – LWD, SWD, RSS advancement
    – New drilling and cementing systems
    – Designer cement for HP HT wells
    – One trip, SMART completions
    – Enhanced seals and well integrity

Debrief: HP-HT technology adaptation

Final close out discussions

• Parking lot re-visit
• Final HP-HT question and answer
• Open house discussion session

Debrief: HP-HT parking lot, discussion session

Final Debrief: Review of Day 5

Audience

The course targets any member of a project team: geo-scientists, engineers, technical, non-technical personnel at all levels. It also includes everyone involved in the design, construction, engineering, implementation and the drilling of HP-HT wells. This course embraces drilling engineers with or without experience.

Prerequisite

Basic knowledge and understanding of HP-HT wells, 2-3 years' involvement in drilling projects in an operating, support or services role preferred but not essential.

Peter Aird

Your Instructor

Peter Aird, with a remarkable 43-year journey in drilling leadership, well engineering, and consultation, is truly a formidable force in his industry. His proficiency is most evident in the execution of intricate well drilling projects. Since 1998, Peter has been instrumental in creating and facilitating over 100 drilling educational sessions and workshops, reaching to over 35 countries internationally.

Recognised worldwide, Peter’s commitment to sharing his wisdom has sculpted a new generation of drilling specialists and extended the horizons of drilling technology. His career is synonymous with meticulousness, leadership, and a steadfast dedication to drilling and well engineering excellence. In 1993, he initiated Kingdom Drilling Services Ltd, a platform offering consultancy and training in well design, engineering, and drilling to renowned oil corporations like Shell and BP. He is a UK Chartered Engineer and boasts a master’s degree in drilling engineering. Peter has been actively involved in drilling ventures since 1987, and consistently devotes his time to training others, further spreading his wealth of knowledge.

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Peter Aird

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